In addition to improving the performance of our packaging, Ball is focused on the continuous improvement of our manufacturing processes, technology, machinery and tooling. Our innovative focus always has improved quality as a key goal.

Many standards of today’s product designs, including multiple patents for dome reforming and increasing lightweight, have been perfected through manufacturing innovations at Ball. Ball’s end technology is world class in terms of performance, cost and reliability. The value to our customers has been lighter, less expensive packaging with steadily improved performance and reliability.

Even some long-time production standards like spin-flow necking and the shaping stages of metal processing (stamping, deep-drawing, wall-ironing, flanging and creasing) have been enhanced and improved by Ball employees in Ball facilities using Ball’s patented technologies. Our practice of re-investing our profits back into our plants is what drives our manufacturing innovations. Our careful attention to quality is what ensures the successful adoption of our innovations and, ultimately, our customers’ satisfaction.

Employees at Ball Manufacturing plants use Statistical Process Control (SPC) software to reduce variability in both standard and innovative manufacturing processes. This easy-to-use and customized software with workstations throughout our plants ensures the smooth and consistent operation of our customers’ lines through:

• Reduced plant-to-plant and day-to-day variability
• Increased ability to supply customers with products from different plants while meeting precise specifications
• Complete data files to aid in troubleshooting and traceability
• Real-time tracking around tight, color-coded control limits allows for fast response times
• Corrective-action documentation to avoid repeating issues and provide solutions in the event of repeats
• Strategic maintenance planning

For Ball, SPC is an investment that ensures the successful implementation of our creative solutions and builds on our manufacturing strengths. It enhances our attention to detail and brings us closer to our customers.